Membrane Systems

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Membrane filtration is a pressure-driven separation process used in water and wastewater treatment. It enables the efficient removal of contaminants as well as the selective separation and concentration of components present in process streams.

ESMIL designs and supplies complete membrane systems tailored to the characteristics of the process stream and specific process requirements. Our solutions enable water recovery and reuse, the concentration of valuable process components and the reduction of wastewater volumes requiring further treatment or disposal.

Membrane systems for water and wastewater treatment

Membrane technologies are used wherever the effective separation of contaminants or selected components from a process stream is required. The appropriate technology enables water recovery, the concentration of valuable substances and the preparation of the process stream for subsequent stages of the treatment process.

Applications of membrane systems

  • Process water treatment
  • Industrial wastewater treatment
  • Water recovery and reuse
  • Concentration and recovery of valuable process components
  • Wastewater polishing before discharge or reuse
  • Treatment of challenging wastewater and high-strength effluents, including landfill leachate and digestate streams
  • Upgrading existing treatment processes through the implementation of membrane technologies that reduce energy consumption, chemical usage and operating costs

Typical process streams

  • Industrial wastewater from:
    • dairy processing
    • food processing
    • beverage production
    • metal processing
    • mining
    • pharmaceutical manufacturing
    • refineries
    • chemical and petrochemical plants
    • pulp and paper mills
  • Municipal wastewater
  • Landfill leachate
  • Digestate and other anaerobic digestion (AD) streams
  • Process water
  • Process condensates
  • Streams with a high organic content
  • High-salinity streams

Membrane technologies used in ESMIL systems

The selection of membrane technology depends on the characteristics of the process stream, the required water quality and the desired treatment objectives. Depending on the application, ESMIL systems incorporate the following membrane technologies:

Microfiltration (MF)

A membrane process used to remove suspended solids, particulate matter, bacteria and other larger contaminants. Applied in water treatment, wastewater treatment, concentration processes and as a pretreatment stage before ultrafiltration, nanofiltration and reverse osmosis.

Superfiltration and ultrafiltration (SF/UF)

Technologies used to remove suspended solids, colloids, bacteria, most viruses and organic macromolecules. Superfiltration and ultrafiltration differ in their degree of separation, allowing them to be selected for different process requirements. They are used for water treatment, wastewater polishing and as a pretreatment stage before NF and RO processes.

Nanofiltration (NF)

A selective separation process used to remove some dissolved salts, organic compounds and colour while retaining selected mineral components. Through appropriate process design and integration with other membrane technologies, it enables the selective concentration and recovery of specific components. It is used for water softening, resource recovery and industrial wastewater treatment.

Reverse osmosis (RO)

A membrane process that effectively removes dissolved substances, including salts, heavy metals and organic compounds. It is used for the production of high-quality water, water recovery and the reduction of salinity in process streams.

VSEP® (Vibratory Shear Enhanced Processing)

A membrane technology that uses vibration to minimise membrane fouling and maintain high filtration performance. It can be equipped with RO, NF or UF membranes and is used for the treatment of challenging wastewater containing high concentrations of suspended solids, organic matter, fats and oils.

Electrodeionisation (EDI)

A technology used to remove ionised substances from water. It is most commonly applied as a final polishing stage for reverse osmosis permeate to produce ultra-pure water.

Specialised membranes

For process streams with particularly demanding characteristics, where severe membrane fouling or enhanced chemical resistance is a concern, ESMIL offers specialised membrane materials tailored to specific operating conditions. Depending on the application, these include:

  • zwitterionic membranes
  • ceramic membranes
  • stainless steel membranes
  • modified ultrafiltration (UF) membranes

How do we design membrane systems?

Every treatment process has different requirements, which is why the design of our membrane systems begins with an analysis of the process stream and the definition of the treatment objectives. We specialise in designing pretreatment systems, which form the foundation for the efficient and reliable operation of membrane installations. Based on this analysis, we select the appropriate membrane technology, system configuration and operating parameters, tailoring each solution to actual operating conditions while ensuring low capital and operating costs.

Technology verification before implementation

The characteristics of the process stream have a direct impact on separation performance and system operating parameters. That is why every project begins with testing to verify the process assumptions and identify the most suitable solution for the specific application.

This approach reduces investment risk, confirms the expected operating performance and optimises the system configuration before implementation.

Once the process assumptions have been confirmed, we proceed with the design and manufacture of a membrane system tailored to the process requirements and the technical conditions of the project.

Project delivery stages

We provide a complete project delivery service, from laboratory testing and pilot trials to system commissioning and technical support.

1. Process Analysis and laboratory testing
Analysis of process stream characteristics and verification of process assumptions.

2. Pilot testing
Validation of the selected membrane technology and operating parameters using industrial-scale membrane modules.

3. Custom system design
Development of the system configuration and operating parameters, including the selection of pretreatment systems, automation and the CIP system.

4. System manufacturing
Fabrication of a complete membrane system as a containerised unit, skid-mounted system or installation for direct on-site assembly.

5. Installation and commissioning
Integration of the membrane system with the existing installation, followed by commissioning and optimisation of operating parameters.

6. Training and technical support
Operator training and ongoing technical support throughout system operation.

Membrane system configuration

We design and supply complete membrane systems ready for integration into the customer’s treatment process. Depending on the application requirements, the system may include pretreatment systems, membrane modules, a CIP system, automation and all other equipment required for reliable operation.

The system can be supplied as:

  • a containerised system
  • a GRP enclosure system
  • a skid-mounted system
  • a system for direct on-site installation

The system configuration is selected individually, taking into account the technical conditions of the site, the available space and the requirements of the treatment process.

Why ESMIL?

  • In-house manufacturing
  • In-house laboratory and research & development centre
  • Pilot trial capabilities
  • Membrane systems tailored to specific process streams
  • Complete project delivery, from laboratory testing to commissioning
  • Experience across a wide range of industrial applications
  • Stock availability of key components
  • Fast service and technical support

Q: What is the lifespan of Esmil Membrane Systems for wastewater treatment?

A: The lifespan of our membrane systems depends on various factors such as the specific membrane type, operating conditions, and maintenance practices. However, with proper care and regular maintenance, our membrane systems can have a lifespan ranging from 1 to 5 years .

Q: Can Esmil Membrane Systems be customized to suit specific wastewater treatment requirements?

A: Yes, our membrane systems can be customized to meet the specific requirements of different industries and applications. We work closely with our clients to understand their unique needs and design tailored solutions that optimize performance and efficiency for their specific wastewater treatment processes. Before designing the treatment processes, we always offer conducting laboratory and pilot trials.

Q: What is the recommended maintenance routine for Esmil Membrane Systems?

A: Regular maintenance is essential for the optimal performance and longevity of our membrane systems. We recommend routine inspections, proper cleaning of membranes as per manuals, monitoring of operating parameters, and timely replacement of worn-out components. Our technical support team can provide detailed maintenance guidelines and assist in implementing a maintenance schedule suitable for your specific system.
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Esmil Group

Esmil Group stands as a premier global manufacturer, crafting cutting-edge equipment for wastewater treatment and sludge dewatering. Additionally, we specialize in delivering advanced membrane systems tailored to various industries.

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Equipment for Wastewater Treatment & Sludge Dewatering.

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Equipment for Sludge Dewatering in the USA.

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Membrane Systems.