ESMIL ROcycle Water Reuse Systems

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Turn Water Recovery into Business Value Discover the ESMIL ROcycle Advanced Wastewater Reverse Osmosis System

ESMIL ROcycle Water Reuse Systems help municipal and industrial facilities turn treated wastewater into a valuable water resource. By recovering water for reuse or providing final polishing for discharge, they help reduce freshwater demand, control operating costs and support sustainable water management.

Applications of the ESMIL ROcycle Reverse Osmosis System

ESMIL ROcycle Water Reuse Systems provide advanced treatment of pre-treated municipal and industrial effluents, producing water suitable for reuse in applications such as cooling or boiler systems, make-up water, irrigation, washing, rinsing or cleaning purposes, utility water, cleaning, solution preparation, process water and other industrial processes, subject to the required water quality.

Industries and applications

  • Landfills and waste management
  • Dairy industry
  • Breweries and distilleries 
  • Landfills and waste management
  • Pulp and paper industry
  • Power generation 
  • Electronics 
  • Agriculture 
  • Hospitals 
  • Industrial parks 
  • Metal processing 
  • Data centres

Types of wastewater

ESMIL ROcycle systems are suitable for advanced treatment of the following pretreated wastewater streams:

  • Existing industrial MBR 
  • Pre-treated landfill leachates and flu-gas condencates
  • Existing municipal wastewater treatment plants
  • Existing industrial effluents with low TSS feed (post DAF, MMF, AC, UF, NF)
  • Boiler and cooling blowdown

How does the ESMIL ROcycle Water Reuse System work?

Unlike conventional RO systems originally designed for relatively clean water, ESMIL ROcycle is built to handle the challenging conditions of industrial effluents, combining specialised fouling-resistant membranes with a dedicated recirculation system that maintains high crossflow velocities, minimises fouling and enables higher water recovery rates providing with high quality water for reuse. Its wastewater-specific design, together with an optimised Cleaning-in-Place (CIP) regime, reduces cleaning frequency, chemical consumption and operating costs while extending membrane lifespan, ensuring reliable and efficient operation even with challenging wastewater streams. 

Key components of the ESMIL ROcycle Membrane System

  • Chemical dosing system
  • Cartridge filter
  • Reverse osmosis (RO) membrane skid
  • Cleaning-in-place (CIP) system
  • Control system and software

Specialised antifouling RO membranes

ESMIL ROcycle uses specialised antifouling RO membranes that protects membranes and allow longer operation between cleaning cycles. Compatibility with basic acids and alkalis simplifies maintenance, lowers cleaning costs and reduces dependence on specialised chemicals, supporting stable, long-term system performance.

What sets ESMIL Water Reuse System apart 

  •  STABLE PERFORMANCE, EVEN WITH CHALLENGING WASTEWATER

Designed for pre-treated municipal and industrial wastewater, ESMIL ROcycle Water Reuse Systems support stable operation across a range of feedwater conditions.

  • LOWER OPERATING COSTS

Reduce OPEX through less frequent membrane cleaning, lower chemical consumption and longer membrane service life.

  • HIGH WATER RECOVERY

Recover 75-95% of treated wastewater for reuse, depending on feedwater quality and system configuration. Reduce freshwater demand and make more use of the water already available at your facility.

  • LESS OPERATOR TIME, GREATER CONTROL

Advanced automation reduces the need for manual intervention, supports stable operation and simplifies day-to-day process control.

  • EASIER, MORE AFFORDABLE MAINTENANCE

Automated cleaning routines and an integrated CIP system simplify maintenance. Widely available acids and alkalis eliminate the need for costly specialised cleaning agents and reduce dependence on specific suppliers.

Real projects. Proven performance. 

Explore real-world applications and treatment results achieved with ESMIL membrane systems. 

Pet Food Ingredient Production Facility, United Kingdom

  • Challenge: Reduce freshwater consumption by recovering valuable water from MBR-treated effluent that was previously discharged.
  • Solution: An ESMIL ROcycle Water Reuse System combining filtration and reverse osmosis (RO) to produce water for cooling tower make-up.
  • Results: 79% water recovery, 91% COD reduction and 95% TDS reduction, producing 26 m³/h of water for reuse.

Compare your current membrane OPEX with ESMIL performance 

Enter your operating data to compare cumulative operating costs and see how long it takes for ESMIL to become the more cost-effective option.


Related products

ESMIL ROcycle - Models

The specifications below outline two main ESMIL ROcycle models.
ParameterROcycle-15ROcycle-25
Feed flow rate10 m3/h25 m3/h
RO concentrate flow1.5 - 3 m3/h3.75 - 6.25 m3/h
Treated water flow rate7 - 8.5 m3/h18.75 - 21.25 m3/h
PumpsGrundfos / Verder
Dosing tanks (capacity / qty / material)200 L / 3 / PE200 L / 1 / PE
RO-I modules (type / qty)8040 / 188040 /36
Cartridge filtration1 µm
CIP tank (size / material)1 m³ / PE
Instrument air pressure6 barg
Power supply400 VAC, 3-phase, 50/60Hz
Control systemSiemens S7-1500 PLC / 12″ HMI, SCADA integration, Wi-Fi/5G connectivity, remote monitoring and control
Skid dimensions (L × W × H)7,000 × 2,100 × 2,000 mm8,000 × 2,200 × 2,200 mm
Skid weight2,700 kg3,500 kg

ESMIL ROcycle - Feed quality requirements

ParameterLimit
Temperature< 40 0C
COD< 250 mg/l
TSS< 1 mg/l
SDI< 3
TDS< 2000
The following feed quality limits apply to ESMIL ROcycle Water Reuse Systems. If the incoming feed exceeds any of these limits, please contact ESMIL to discuss suitable pretreatment options.

Can I reuse treated wastewater in my facility's production processes?

Yes. Water recovered through ESMIL ROcycle can be reused in various industrial applications, including cooling tower make-up water and process water. The specific applications depend on the quality of the recovered water and your facility's requirements.  ROcycle system can also be complemented with post-treatment options (like EDI) to meet even the most challenging requirements

How much operator involvement does the ESMIL ROcycle system require?

ESMIL ROcycle systems feature advanced automation that monitors and controls key operating parameters, reducing the need for manual intervention and helping maintain stable treatment performance. Automated cleaning routines also simplify day-to-day operation and maintenance.

How much water can my facility recover with an ESMIL ROcycle System?

ESMIL ROcycle systems are designed to achieve water recovery rates of 75-95%, depending on feedwater quality and system configuration. Operating parameters are selected to maximise water recovery while controlling membrane fouling and scaling.

Can I use ESMIL ROcycle if my wastewater hasn't been pretreated?

Yes. If your facility doesn't have an existing wastewater pretreatment system, ESMIL can provide the necessary pretreatment equipment alongside ROcycle. The pretreatment process is tailored to your wastewater characteristics to ensure suitable feedwater quality for reverse osmosis.

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